Manufacturing

E-bike quality inspection and supply evidence.

Named components, assembly by our manufacturing partner, practical QC and documentation — the working system behind every TOJEN platform.

01 · Components and assembly

Named components, assembled by our manufacturing partner.

Every TOJEN platform is built from components we can name, trace and replace — assembled at our manufacturing partner's facility in Xingtai, Hebei.

Removable ternary lithium battery pack on a folding e-bike
Ternary lithium battery packsNMC packs with removable design, configured per platform — capacity and range confirmed in the quotation.
Dachuan hub motor installed on a folding e-bike
Dachuan (Okawa) hub motorsDrive units from Jiangsu Okawa Electric Motor, matched to each platform's wheel size and power class.
Dachuan motor nameplate with model and certification marks
Traceable nameplatesSerialised nameplates on every motor — model, torque and certification marks for full traceability.
Ruixin brushless motor controller with nameplate
Ruixin controllersRX36/48-50A brushless controllers (36V/48V, 50A), paired with each platform's motor and battery combination.
LCD display on a handlebar showing speed, battery and assist level
LCD displaysSpeed, battery, assist level and odometer information on selected platforms.
LED display showing speed and PAS level
LED displaysCompact LED units with speed, battery and PAS level on entry platforms.
Assembly line at our manufacturing partner's facility in Xingtai — workers building electric bikes
Assembly lineReal production at our manufacturing partner's facility in Xingtai, Hebei — assembly, inspection and packing under one roof.

02 · Quality control

A hands-on QC system, not a certificate wall.

Inspection where problems actually happen — carried out at the shipping location, before the goods leave.

01 / 04Incoming and on-line checks

Components are checked on arrival and assembly is inspected on the line at our manufacturing partner's facility.

02 / 04Batch QC from 50 units

Orders of 50 units or more receive a full unit-by-unit QC inspection before shipment — frame, motor, battery and accessories against the confirmed brief.

03 / 04Inspection at the shipping location

Full inspection happens at the shipping location before dispatch — not after arrival, so faults are fixed at source.

04 / 04Export-ready packing

Export-grade packaging, container loading and shipping documentation prepared for long-distance freight.

Assembly line at the Xingtai facility
Assembly lineThe line where every TOJEN platform is built and checked.
Wheel mounting station on the assembly line
On-line assemblyWheels, brakes and drive units mounted and torque-checked on the line.
Pre-delivery inspection of a finished e-bike
Pre-delivery inspectionEvery batch is inspected and adjusted before packing.

03 · Compliance

CE and product-safety documentation.

Four redacted conformity and test documents are published for reference. Each document has its own holder, product scope and validity status, and none is presented as covering the complete TOJEN product range.

ICG Verification of Conformity certificate
CE conformity — ICGEN 15194:2017 (EPAC), LVD 2014/35/EU, EMC 2014/30/EU, Machinery 2006/42/EC. Held by Xingtai Furuike, valid to 16 Mar 2030.
UDEM GPSD general product safety certificate
General Product Safety Directive — UDEM2001/95/EC, EN ISO 4210-1/-2:2014/2015, product: bicycle. Holder: Hebei Furuike Bicycle Co., Ltd. Validity ends 28 September 2026.
GPSR product safety certificate
GPSR — group affiliate2023/988/EU, EN ISO 4210-1/-2:2023, product: Oshilon mountain bike 24 / 26 / 27.5 in. Holder: Qijiang (Zhengzhou) Sporting Goods Co., Ltd.; manufacturer: Xingtai Susheng Bicycle Co., Ltd. Valid to 30 July 2031.
Lead, cadmium and PAH chemical test report
Chemical test report — LSTREACH Annex XVII lead, cadmium and PAHs: pass. Sample: PU leather saddle, 26 in, reported 7 August 2026. Component-level evidence only - it is not a certificate and does not cover the bicycle.

Four documents are published as redacted public previews, and each one has its own holder, standard, validity dates and model scope - the holders are not all the same entity. The General Product Safety Directive certificate expires on 28 September 2026 and moves to the historical evidence area on that date. No document on this page is presented as covering the full range: model scope is mapped per order, and a certification statement is only added to a product page once that model is mapped to a document. Full copies are provided in the sourcing review. Open the evidence centre ↗

04 · Export markets

Markets under development, and what we still have to verify in each one.

The markets below are where we are directing business development. None of the notes is a demand, volume or compliance claim — each one is the question we verify with a local buyer before quoting. Export packaging, OEM configuration and destination documentation can be prepared according to market requirements.

Gulf · Middle East

Flag of the United Arab Emirates1. United Arab Emirates

Primary development market for TOJEN. Demand signals, use case and required documents are confirmed buyer by buyer.

Primary market
Flag of Saudi Arabia2. Saudi Arabia

GCC expansion market. Volume and model mix are confirmed through enquiries, not assumed.

GCC expansion
Flag of Qatar3. Qatar

Opportunity market. Order value and model fit are confirmed through enquiries, not assumed.

Opportunity market
Flag of Oman4. Oman

Opportunity market. Terrain profile is a hypothesis to verify with local buyers.

Opportunity market

Oceania

Flag of Australia5. Australia

Compliance-first market. Commercial pages wait for the 250 W configuration and EN 15194 document set.

Compliance first
Flag of New Zealand6. New Zealand

Research stage. Local rules and importer expectations are being reviewed before any page is built.

Research stage

Selected outdoor markets

Flag of South Africa7. South Africa

Distributor validation. Terrain and durability requirements are confirmed with local distributors.

Distributor validation
Flag of Chile8. Chile

Distributor validation. Terrain profile is a hypothesis to verify with local distributors.

Distributor validation
Flag of Mexico9. Mexico

Distributor validation. Dealer and project demand are confirmed through distributor enquiries.

Distributor validation
Flag of Spain10. Spain

Deferred compliance market. Category rules and labelling are verified before any commercial page is built.

Deferred compliance market

Export-grade packaging

Fat bikes wrapped in protective film ready for packing
1 · Protective wrappingEvery bike is film-wrapped with foam protection before boxing.
Wrapped wheels and frames prepared for export cartons
2 · Carton-ready prepWheels and frames are padded and secured for transport.
Labelled export cartons stacked in the warehouse
3 · Labelled export cartonsModel-specific cartons, labelled and stacked in the warehouse.
Cartons being loaded into a shipping container
4 · Container loadingCartons are loaded and secured inside the container at our manufacturing partner's facility.
Full container dispatched on a truck
5 · Full-container dispatchSealed containers are dispatched from our manufacturing partner's facility.
Bulk cartons loaded and secured on a freight truck
6 · Freight truck loadingBulk cartons are loaded and strapped for freight dispatch.

Inspection scope

What the pre-dispatch inspection covers.

Ten checks, applied to every unit in an order of 20 or more, at the shipping location and before the goods leave.

  • Specification is fixed in writing before production starts.
  • Components match the confirmed build sheet, including motor, controller and battery pack.
  • Assembly completeness: every unit is checked, not a sample of the order.
  • Battery fitment, connector seating and charge behaviour are checked per unit.
  • Brake operation and wheel true are checked per unit.
  • Display, lights and assist behaviour are checked against the confirmed configuration.
  • Carton protection, accessory bag and spare-parts allocation match the order.
  • Shipping marks and labels match the destination market documents.
  • Inspection is completed at the shipping location before dispatch.
  • The inspection result is recorded against the order, not against a sample.

Document index

Model-linked documents to ask for.

Documents are useful only when they name the exact model and variant you are buying. Ask for each of these against that model, not against the range.

  • Model-level BOMComponent list for the exact model and variant, including motor, controller, battery and display.
  • Nameplate dataThe markings applied to the frame and battery for the build being quoted.
  • Photographs of the buildImages of the exact configuration offered, not a family scene.
  • Test and conformity documentsDocuments mapped to the model and variant, with the holder and the scope stated.
  • Commercial documentsQuotation, order confirmation, commercial invoice and packing list for the agreed Incoterm.
  • Packing and loading dataCarton dimensions and gross weight per unit, used to calculate the container plan.
Scope statement

Orders of 50 units or more support full unit-by-unit inspection before dispatch, covering the frame, motor, battery and accessories. No destination inspection is offered and no destination inspection is claimed. Certificate holder, model coverage and validity dates are stated per document and should be read before a document is used in a market application.

FAQ

Quality control questions.

General buyer questions are answered on the support page.

When does quality control happen?
Full QC inspection runs at the shipping location before the order is dispatched, on orders of 50 units or more. Inspection happens before the goods leave, not at the destination port.
What is actually inspected?
Assembly completeness against the confirmed specification, component match, battery fitment, brakes and electrics, and the packaging and labelling the order calls for. The inspection is a full check of the order, not a sample of it.
Can we use a third-party inspection company?
Yes, at the buyer's cost. Coordinate the timing so the inspection happens before dispatch, and confirm the arrangement in the quotation.
Which documents arrive with an order?
The commercial documents for the agreed Incoterm - quotation, order confirmation, commercial invoice and packing list - plus any model-linked documents agreed in the quotation.
Is there a warranty on the bikes?
TOJEN does not provide a blanket warranty covering every component of the complete bicycle. Against non-human damage, the frame carries a 12-month limited warranty and the battery carries a 6-month limited warranty. Other components and spare-parts support are confirmed in the quotation. Continuity after that comes from spare parts and technical guidance, and the spare-parts scope is agreed with the order.

Last updated: 2026-09 · Ask for the document set for your model on the procurement brief.

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